SUMMARY
Prepares non-standard computer numerical control (CNC) programs for operation of various CNC machines including operation in three axes simultaneously. Uses special software to model components and to program CNC machines.
ESSENTIAL DUTIES:
Performs CNC programming for most of production equipment within the company’s production facilities. Transfers product design criteria into machine requirements.
Is responsible to develop complex or revise non-standard CNC programming routines for full utilization of CNC lathe, mill or electrical discharge machines including machining operations in three axes simultaneously.
Utilizes a comprehensive knowledge of optional computer control parameters, CNC machine functions and capabilities, of mathematics applied to three axes programming, a broad knowledge of programming techniques used for a variety of CNC machines and have ability to load software for CNC computer.
Plans type, sequence and cycles of CNC machining operations including tooling necessary to complete assignment with optimum machining conditions.
Develops complete or revise non-standard program routines for efficient CNC machining operations including three axes simultaneously.
Conduct complete tooling design reviews to simplify tooling methods, reduce design, manufacture and operating time and cost, or utilize new materials for tooling applications.
Prepare shop process manuals and supervise the process validation portion of new program prove out.
Communicate effectively with the manufacturing engineers, development engineering, plant personnel, and individuals outside the company.
Assist in the training of operators on new CNC equipment and programs.
Assist in the design of jigs, tools, fixtures, and special equipment for CNC applications.
Create and implement CNC turning programs for single and twin spindle machines.
Calculate mathematical definition of parts, develop machining sequences and paths, designate cutting tools and holding fixtures, and prepare drawings and instructions for machine setup and operation.
Recommend new and assist in development of programming routines for computer calculation of dimensional and machining requirements. Review all computer dimensional and graphic output of programs for errors prior to release to shop, observe initial machine operations for program adequacy, and make necessary program corrections.\
Make frequent contact outside own department to coordinate efficient CNC machining and to resolve CNC programming problems with manufacturing, engineering, quality control and tooling where above average poise, tact and skill are required.
Operate computer aided designing and machining system (CAD / CAM) including on-line data terminal and PC-based equipment. Uses third-party software programs to prepare machine operation simulation runs and minimize crashes, scraps, down time, and improve overall machine productivity. Leads efforts with new machines/software and the development, implementation and documentation within department.
Inputs necessary production ERP system data and support ERP system requirements as necessary.
QUALIFICATIONS:
To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required.
Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
EDUCATION/EXPERIENCE:
One year certificate from college or technical school; or eight years of related experience and/or training; or equivalent combination of education and experience.
LANGUAGE ABILITY:
Ability to read and comprehend simple instructions, short correspondence, and memos. Ability to write simple correspondence. Ability to effectively present information in one-on-one and small group situations to customers, clients, and other employees of the organization.
MATH ABILITY:
Ability to work with mathematical concepts such as probability and statistical inference, and fundamentals of plane and solid geometry and trigonometry. Ability to apply concepts such as fractions, percentages, ratios, and proportions to practical situations.
REASONING ABILITY:
Ability to solve practical problems and deal with a variety of concrete variables in situations where only limited standardization exists. Ability to interpret a variety of instructions furnished in written, oral, diagram, or schedule form.
COMPUTER SKILLS:
To perform this job successfully, an individual should have knowledge of manufacturing software.
WORK ENVIRONMENT:
The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
While performing the duties of this Job, the employee is regularly exposed to work in high, precarious places; fumes or airborne particles; extreme heat (non-weather); risk of electrical shock and vibration. The employee is occasionally exposed to toxic or caustic chemicals. The noise level in the work environment is usually loud.
PHYSICAL DEMANDS:
The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
